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Fixing: plugged frits

If you suspect a partially-plugged inlet frit: 

1. Confirm that the problem occurs consistently: all the peaks in the chromatogram show a similar pattern, and the problem occurs with every injection. A partially-plugged frit distorts the flow profile at the column inlet. Because all the sample components are still "together" at this point, it is likely to affect all of the peaks in the same manner. If only some peaks are distorted while others are well-formed, the problem is far more likely to be chemical in nature. A partially-plugged frit is unlikely to spontaneously unplug; therefore, a transient problem is far more likely to be caused by air bubbles, overload, sample diluent incompatibility, etc.

2. Replace the guard column or cartridge (if you were using one). A partially-plugged frit or headspace in a guard cartridge will generate the same symptoms as one at the head of the analytical column. Guard cartridges are designed to be replaced.

3. Reverse-flush the column. Disconnect the column and reconnect it in the reverse-flow direction (i.e., what was the outlet end of the column should now be the inlet). Before doing this, check with the column manufacturer to confirm that the column can be reverse-flushed (most columns -- but by no means all -- can be reversed-flushed; Newer, ultra-small particle columns are more likely to have different frit configurations at the inlet and outlet; these columns generally cannot be reverse-flushed). Pump about 10 column volumes of mobile phase through the column at the regular flow rate, then disconnect the column and reconnect it in the original flow direction and test the column. If the problem has been solved, consider appropriate preventive maintenance steps. If the problem persists, change the inlet frit or replace the column.

4. Change the inlet frit. This is a "last resort". It is time-consuming and carries a substantial risk of further damaging the column. Disconnect the column from the system and mount it in a vise. Using appropriate wrenches, carefully remove the inlet end fitting and lift it away from the column. Examine the exposed column bed. The packing should be white and level with the column tube walls. If there is a head space or void at the column inlet, the column should usually be replaced. Head spaces can be filled, but this is not usually cost-effective unless the column is very expensive or no replacement column is available. 

In most cases, the inlet frit is a separate element and can be replaced. If you are lucky, the frit will remain on the end of the column when the inlet end fitting is lifted off. In most cases, the frit will remain in the end fitting. It can often be removed by tapping the fitting on the bench top. A stuck frit can usually be forced out by pumping mobile phase through the fitting. The old frit should be discarded. Obtain a new frit from the column manufacturer (this is important; frits vary in thickness and the replacement should exactly match the original). Place the new frit on the end of the column, rinse with a small amount of organic solvent to remove any residual packing dust, and re-install the end fitting. Re-equilibrate the column with mobile phase and test the column. If the problem has been solved, consider appropriate preventive maintenance steps. If the problem persists, replace the column.

If the frit is an integral part of the end fitting (so-called "pressed in" frit), then the entire end fitting must be replaced.



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